Custom Packages

Five crude oil metering skids are approximately 35 ft wide by 35 ft long by 12 ft tall. Each Edmonton metering skid is broken down into 3 modules, approximately 10 - 12 ft wide in order to transport into the location at the terminal. The Hardisty terminal is 12 ft wide by 43 ft long by 10 ft tall.

Responsibilities include mechanical and electrical engineering design and drawings, piping stress analysis, structural stress analysis. Procurement of all equipment (except the free issued meters), pipe, valves, fittings, structural material, and electrical material.  Fabrication activities included mechanical, electrical, instrumentation and coating duties.

Wellhead Separator Module mounted on a 22'-0" wide x 72'-0" long skid.  Package includes two vertical separators with piping and controls to allow independent operation of each vessel.  Our scope included the procurement of all pipe, flanges, fittings, structural steel and arrangement for the installation of self framed building and piping insulation.  Overall height of building is approximately 24'-0" and total weight is around 120,000 lbs.  Crimtech responsible for the control and warehousing of all JACOS supplied instruments and major equipment.

Front View Not Enclosed

Vertical Separator

72" ID x 30'-0" S/S Horizontal 3 Phase Separator (740 psi @ -20/100F) c/w condensate transfer pumps.  Vessel and pumps are mounted on a 14'-0" wide x 48'-0" long insulated skid c/w gable style building with an overall height of 17'-6".  Overall weight of package was approximately 110,000 lbs.  Package includes full control wiring for automated control from the plant operations room.

Crimtech Services Ltd responsibilities included mechanical and electrical design, structural, vessel, piping, electrical, instrumentation and building installation / erection.

Exterior Building

Drain System

30" by 24" pig launcher barrel and associated piping all mounted on a 22' wide x 48' long skid, 120 tons.  Features a 30" pig launcher barrel, 24" and 16" MOV valves, high grade piping materials, all constructed to meet CSA Z662‑07.  The engineered structural package consisted of multiple platforms, stairs, and ladders to accommodate the elevation changes for piping, valves, and actuators.

Responsibilities included structural design, structural, and piping construction. 

Completed Package

 Pig Trap Closure

8 Well Manifold Header & Test Separator all mounted on a 20' wide x 40' long insulated skid (65 ton).  Features 36" OD x 96" s/s internally coated, test separator, rotary switching valve, gas measurement with EFM, Red‑Eye water cut sensor, instrument air compressor & dryer, full SCADA package, complete electrical, heating & ventilation system, and environmental skid, all enclosed in a 20' x 40' x 10' (15' @ peak) gable style building.  Included was a detached 20' wide x 14' long pig receiving skid.  All liquid piping was internally coated.

Responsibilities included mechanical, and electrical design, structural, vessel, piping, building, electrical and instrumentation construction. 

Completed Package

 Pig Receiving Skid

Double run gas turbine measurement package. all mounted on a 8' wide x 24' long skid.  Features 2 - 12" gas turbines, complete with gas filters feeding a common 16" collection header.  Instrumentation included dew point analyzer, gas sampler and all related controls.  Included with this project was all 12" and 16' yard piping and isolation valve stations constructed from high grade CSA 483 and 550 grade pipe & fittings and coated.

Responsibilities included piping, electrical and instrumentation construction.

Completed Package

 Underground Yard
 Piping

4 Well Manifold Header & Test Separator all mounted on a 12' wide x 24' long insulated skid.  Features 24" OD x 96" s/s test separator, test manifold with external pig receiver, oil sampler, instrument air compressor, full SCADA package, and environmental skid, all enclosed in a 12' x 24' x 10' (15' @ peak) gable style building.

Responsibilities included process, mechanical, and electrical design, structural, vessel, piping, electrical and instrumentation construction.

Loading for Transport

 Instrument Air Compressor

10" 2500 ANSI Piping Spool Replacement for the NOVA Joffre Chemical Complex.

Responsibilities included pipe welding, heat treatment, and internal coating.

Piping Pressure Test

16 Well Heavy Oil SAGD production and steam measurement manifold all mounted on a 20' wide x 48' long insulated skid.  Features two 8 port rotary switching valves, vortex liquid & steam meters, casing gas measurement, HUB flanges, and the piping flexibility to switch the flow between steam and oil production, all enclosed in a 20' x 48' x 10' (15' @ peak) gable style building.

Responsibilities included structural, piping, building (on site) and insulation construction. 

Loading for Transport

 Production/Steam
 Switch Piping

66 inch I.D. by 24 ft s/s, 800 psig design pressure, sour service inlet separator package.  This package also included a 36 inch O.D. x , 150 psig design pressure, produced water flash drum all mounted on a 16' wide x 32' long insulated skid.  Features include SCADA system control, automated remote emergency shutdown system, full electrical package, all enclosed in a 16' x 32' x 13' (15' @ peak) gable style building.

Responsibilities included process, mechanical, and electrical design, structural, vessel, piping, electrical and instrumentation construction. 

Front View Enclosed

6.0 ft. by 20 ft s/s, 165 psig design pressure, inlet separator package. Features include SCADA system control, automated remote emergency shutdown system, full electrical package, all enclosed in a 14' W x 30' L x 10' H gable style building.

Responsibilities included process, mechanical, and electrical design, structural, vessel, piping, electrical and instrumentation construction.

Side View Enclosed

Skid mounted solar powered chemical injection package with Carmanah's SPEC Electric Pump, 2500 psi maximum discharge, 300 gal/day with dual wall 1000 gallon plastic tank. Also included is Carmanah's electronic pump controller connected to Petro‑Canada's SCADA system.

Responsibilities included process, mechanical, and electrical design, structural, electrical and instrumentation construction.

Site View

Three water meter runs complete with ESD system all mounted on a 10' wide x 29' long environmental insulated skid.  Features include Vortex meters, SCADA system control, automated remote emergency shutdown system, all enclosed in a 10' W x 29' L x 13' H gable style building.   Package also included a separate electrical room with a 5 hp air compressor.

Responsibilities included process, mechanical, and electrical design, structural, piping, electrical and instrumentation construction.

Front View Enclosed

6.0 ft I.D. by 20 ft s/s, 50 psig design pressure, Flare Knock-out package.  Features include environmental skid, 24" manway, exhaust fan, and  heated building.

Responsibilities included process, mechanical, and electrical design, vessel, skid, building, electrical, and insulating construction.

Front View Enclosed

8.0 ft I.D. by 30 ft s/s, 50 psig design pressure, internally coated flare knock-out package.  Features, magnetic level gauge with alarm, removable internals, 24 inch man way with all controls housed within a heated enclosure.

Responsibilities included process, mechanical, and electrical design, vessel, skid, building, electrical, and insulating construction.

Front View Enclosed

This above-ground 50 bbl, double walled package is heated and insulated for cold weather operations and internally coated for sour service. Features include vacuum monitored interstitial space, drip tray with siphon for truck out connection and winch truck ready for easy transport.

Responsibilities included process and mechanical design, vessel, piping and structural construction and installation of instrument controls.

Front View

Produced water transfer skid with 30 hp hydraulic powered positive displacement pump and vortex water meter.  Features include environmental skid, SCADA system control, automated remote emergency shutdown system, full electrical package, and heated building.

Responsibilities mechanical design, piping, skid, building, and electrical construction.

Front View Enclosed

A fully automated wet gas metering package, up to four measurement runs, with fuel gas system, methanol and chemical injection system, 85 bbl methanol storage tank, SCADA and PLC control system.

Features include: Shur-Flo's Roto-Boss dual chamber orifice changer, expansion capabilities for future measurement runs, 85 bbl and 420 gallon PlasTank dual wall tank systems for methanol and chemical storage.

Responsibilities included process, mechanical and electrical engineering. Project also included vessel, skid and piping fabrication, building, instrument and electrical construction.

Interior View

Fully automated wet metering package. Units constructed with either 1500 ANSI or 2500 ANSI inlet ESD systems, full remote control capabilities by SCADA, methanol and chemical injection systems.

Features include: environmentally friendly "low bleed" controllers, automatic fuel scrubber drain system and a light weight high strength skid design for easy transport.

Responsibilities included mechanical engineering and design, piping and skid fabrication, building construction, instrument and electrical construction.

Exterior View

2.5 MM Btu/hr Air Coil Unit, sized for propane condensing duty, complete with 6 ft by 8 ft water treatment module, with internal tanks and chemical injection control.

Features include: compact cooling and condensing unit with the Baltimore cooler and separate water treatment package. Water treatment package has room to expand for future chemical needs.

Responsibilities included water treatment module, all installation engineering such as civil, electrical and mechanical. Project also included the procurement and construction coordination of the cooler unit. All components were integrated into the existing system.

Exterior View

Fully automated 10 well oil production test header separator. Package is able to be fully controlled remotely by SCADA system.

Features include a unique design that uses Crimtech's patented oil FloDrip separator ("L" Design). This package also utilized the Flo-Point Water-cut sensor.

Responsibilities included process, mechanical and electrical engineering. Project also included vessel, skid, piping fabrication, building contruction, PLC programming, instrument and electrical construction.

Interior View

9 ft x 20 ft recycle pump / heat transfer skid. 150 psig design pressure included: transfer pump, 500,000 Btu / hr shell and tube heater exchanger, heat medium pumps and controls.

Features include "plug and play" system which required only the process lines. The power and controls were connected. The flexible header system enabled one single pump to act as a backup for all other pumps.

Responsibilities included process, mechanical and electrical engineering. Project also included design drafting, project coordination, procurement, insulating, electrical and instrumentation construction.

View without Building

8.0 ft I.D. by 30 ft s/s, 50 psig design pressure, dual chamber vessel for 90 MMSCFD. Internal 3.25 Inch thick head, removable internals, internally coated. 24 inch inlet nozzles with dual 18 inch outlet nozzles.

Features include unique process design that splits the flow on the high pressure side. This increased the capacity of the vessel while keeping the overall size to a minimum. All internals are removable for quick coating repairs in the future.

Responsibilities included process and mechanical engineering, design drafting, vessel fabrication, insulating and internal coating.

View of Vessel in Progress